Building standards technical handbook 2019: non-domestic

The building standards technical handbooks provide guidance on achieving the standards set in the Building (Scotland) Regulations 2004. This handbook applies to a building warrant submitted on or after 1 October 2019 and to building work which does not require a warrant commenced from that date.


3.20 Combustion appliances – removal of products of combustion

Mandatory Standard

Standard 3.20

Every building must be designed and constructed in such a way that the products of combustion are carried safely to the external air without harm to the health of any person through leakage, spillage, or exhaust nor permit the re-entry of dangerous gases from the combustion process of fuels into the building.

3.20.0 Introduction

The guidance to this standard includes design and construction issues relating to chimneys and flues. In 2010-11 Fire fighters attended  1565 chimney fires  in Scotland. The main cause of these fires was inadequate maintenance of the chimneys, including routine cleaning of flues.

Combustion appliances fuelled by solid fuel, oil or gas all have the potential to cause carbon monoxide (CO) poisoning if they are poorly installed or commissioned, inadequately maintained or incorrectly used. Inadequate ventilation or a lack of the correct maintenance of appliances, flues and chimneys are the main causes of CO poisoning. Poisonous CO gas is produced when fuel does not burn properly. Incidents of poisoning can also occur through deterioration of the structure of the flue or chimney. Every year in Scotland there are fatalities from CO poisoning directly attributed to combustion appliances installed in buildings. In addition to these deaths there are also a considerable number of incidents where people are treated in hospital for the effects of CO poisoning. In some cases CO poisoning can result in serious and permanent injury to persons affected. Where CO gas may occur within a building early detection and warning can play a vital role in the protection and safety of the occupants. This is particularly important in buildings with sleeping accommodation.

Incorrect sizing of flues can also have serious repercussions. If a flue is too small, an insufficient volume of air will pass through it and this may lead to spillage of combustion gases. Too large a flue will slow down the flow of combustion gases and this may also lead to spillage.

The use of fanned flues allows combustion appliances to be located away from external walls. In such installations the flues can often be concealed within ceiling or wall voids making it difficult to determine whether the flue is still in good condition when an appliance is serviced or maintained.  

Damaged or poorly maintained flues can allow CO gases to escape from the flue before the intended termination point. Therefore flues passing through a building should be minimised. Where it is not possible to avoid a flue passing through the building the route of the flue should be carefully considered to minimise the risk to occupants.

Conversions - in the case of conversions, as specified in regulation 4, the building as converted shall meet the requirement of this standard (regulation 12, schedule 6).

3.20.1 Chimney and flue-pipe serving appliance burning any fuel

A chimney or flue-pipe serving any appliance should be suitable for use with the type of appliance served. A chimney should be manufactured using products in accordance with the following standards:

  1. BS EN 1858: 2003, for concrete chimney blocks, or

  2. BS EN 1806: 2000, for clay chimney blocks, or

  3. BS EN 1457: 1999, for purpose made clay flue linings, or

  4. BS EN 1856-1: 2003, for a factory-made metal chimney, or

  5. a lining accepted for the purpose after testing of the chimney under the relevant conditions by a notified body.

3.20.2 Chimneys and flue-pipes serving solid fuel appliances

A flue in a chimney should be separated from every other flue and extend from the appliance to the top of the chimney. Every flue should be surrounded by non-combustible material that is capable of withstanding the effects of a chimney fire, without any structural change that would impair the stability or performance of the chimney. However the chimney may include a damp proof course (or courses) of combustible material.

3.20.3 Chimneys and flue-pipes serving oil-firing appliances

A chimney or flue-pipe serving an oil-firing appliance should be constructed to the recommendations of BS 5410: Part 1: 1997 or OFTEC Technical Book 3 and OFTEC Standard OFS E106 as appropriate.

Satisfactory specification of chimneys and flue-pipes depends upon the gas temperature to be expected in normal service. Flue gas temperatures depend upon appliance types and the age of their design. Older appliances are likely to produce flue gas temperatures greater than 250ºC while modern boilers that bear the CE mark indicating compliance with the Boiler (Efficiency) Regulations (1993) will normally have flue gas temperatures less than 250ºC. Information for individual appliances should be sought from manufacturer’s installation instructions, from the manufacturers themselves or from OFTEC. Where this is not available, flues should be constructed for an assumed flue gas temperature of more than 250ºC.

High flue gas temperatures - where the flue gas temperatures are more than 250ºC, under normal working conditions, custom-built chimneys, system chimneys and flue-pipes should be designed and constructed for use with a solid fuel appliance.

Low flue gas temperatures - where the flue gas temperatures are not more than 250ºC, under normal working conditions, chimneys and flue-pipes may be of a lower specification as follows:

  1. in accordance with the guidance in clauses 3.18.3, 3.18.4, 3.18.5, relating to gas, and

  2. where the oil-firing appliance burns Class D fuel, the inner surfaces of the chimney or flue-pipe should not be manufactured from aluminium.

The flue gas temperatures are quoted in manufacturer’s product data and can be measured in accordance with OFTEC Appliance Standard OFS A100 for boilers, OFS A101 for cookers or OFS A102 for room heaters.

3.20.4 Chimneys and flue-pipes serving gas-fired appliances

A chimney or flue-pipe should be constructed and installed in accordance with the following recommendations:

  1. BS 5440-1: 2000

  2. Section 8 of publication ‘IGE/UP/7 (Edition 2): ‘Gas Installation in timber framed and light steel framed buildings’, where the chimney or flue-pipe is in a timber frame building

  3. the appropriate recommendations of the combustion appliance manufacturer, where the flue-pipe is supplied as an integral part of the combustion appliance.

3.20.5 Oil-firing appliances in bathrooms and bedrooms

There is an increased risk of carbon monoxide poisoning in bathrooms, shower rooms or rooms intended for use as sleeping accommodation, such as bed-sitters. Because of this, open-flued oil-firing appliances should not be installed in these rooms or any cupboard or compartment connecting directly with these rooms. Where locating a combustion appliance in such rooms cannot be avoided, the installation of a room-sealed appliance would be appropriate.

3.20.6 Gas-fired appliances in bathrooms and bedrooms

Regulation 30 of the Gas Safety (Installations & Use) Regulations 1998 has specific requirements for room-sealed appliances in these locations.

3.20.7 Protection of metal chimneys

Metal chimneys should be guarded if there could be a risk of damage or if they present a risk to people that is not immediately apparent such as when they traverse intermediate floors out of sight of the appliance.

Where the metal chimney passes through a room or accessible space such as a walk-in cupboard it should be protected in accordance with the recommendations of:

  • BS EN 12391-1: 2004, for solid fuel appliances

  • BS 5410: Part 1: 1997, for oil-firing appliances

  • BS 5440: Part 1: 2000, for gas appliances.

It is not necessary to provide protection where a system chimney runs within the same space as the appliance served.

3.20.8 Size of flues – solid fuel appliances

The size of a flue serving a solid fuel appliance should be at least the size shown in the table below and not less than the size of the appliance flue outlet or that recommended by the appliance manufacturer.

Table 3.14. Thickness of solid fuel appliance chamber components

Appliance Minimum flue size [2]
Fireplace with an opening more than 500mm x 550mm, or a fireplace exposed on 2 or more sides

  1. 15% of the total face area of the fireplace opening(s) [3], or

  2. in accordance with the diagram to clause 3.20.7 [4]

Fireplace with an opening not more than 500mm x 550mm 200mm diameter or rectangular/square flues having the same cross sectional area and a minimum dimension not less than 175mm
Closed appliance with rated output more than 30kW but not more than 50kW, burning any fuel 175mm diameter or rectangular/square flues having the same cross sectional area and a minimum dimension not less than 150mm
Closed appliance with rated output not more than 30kW burning any fuel 150mm diameter or rectangular/square flues having the same cross sectional area and a minimum dimension not less than 125mm
Closed appliance with rated output not more than 20kW that burns smokeless or low volatiles fuel 125mm diameter or rectangular/square flues having the same cross sectional area and a minimum dimension not less than 100mm for straight flues or 125mm for flues with bends or offsets

Additional information:

  1. Closed appliance includes cookers, stoves, room heaters and boilers. Smokeless fuel means solid mineral fuel that produces combustion products containing particulate matter that does not exceed a specified low amount.

  2. Any chimney pot or open-topped terminal must maintain the same cross-sectional area as the flue. Any covered terminal should have side outlets with a total free area twice that of the flue.

  3. Specialist advice should be sought when proposing to construct flues with an area of more than 120000mm2 or 15% of the total face area of the fireplace opening.

  4. Figure 3.49 should only be used for the range of sizes shown within the shaded area.

  5. Fire size is related to the free opening area at the front of the fireplace opening.

Figure 3.49. Fireplace opening areas

Fireplace opening areas

Figure 3.50. Flue sizing for larger solid fuel open fires

Flue sizing for larger solid fuel open fires

3.20.9 Size of flues – oil-firing appliances

The cross sectional area of a flue serving an oil-firing appliance should be in accordance with the recommendations in BS 5410: Part 1: 1997 and should be the same size as the appliance flue spigot.

3.20.10 Size of flues – gas-fired appliances

The area of a flue serving a gas-fired appliance should have a size to ensure safe operation. A flue should be provided in accordance with the following recommendations:

  • Clause 9 of BS 5871-3: 2005, for a Decorative fuel-effect gas appliance

  • BS 5871-2: 2005, for an inset live fuel-effect gas appliance

  • BS 5440: Part 1: 2000, for any other gas-fired appliance.

3.20.11 Design of flues

A combustion appliance should be connected to a chimney that discharges to the external air. However there are some combustion appliances that are designed not to discharge direct to the external air, such as flueless cookers. An opening window, extract fan or passive stack ventilation system may be sufficient to ventilate a kitchen but where other types of flueless appliances are installed, the manufacturer’s instructions should be followed. Every solid fuel appliance should be connected to a separate flue.

Every oil-firing appliance should be connected to a separate flue. However this is not necessary where all the appliances have pressure jet burners and are connected into a shared flue.

Every gas-fired appliance that requires a flue should connect into a separate flue. However in certain instances, appliances can be connected to shared flues, if they are installed in accordance with the recommendations in BS 5440: Part 1: 2000.

The flue of a natural draught appliance, such as a traditional solid fuel appliance, should offer the least resistance to the passage of combustion gases. Resistance can be minimised by restricting the number of bends and horizontal runs should only be incorporated on back-entry appliances.

The horizontal length of the back-entry flue pipe at the point of discharge from the appliance should be not more than 150mm.

Figure 3.51. Flue-pipe connection to back-entry solid fuel appliance

Flue-pipe connection to back-entry solid fuel appliance

Where bends are essential, they should be angled at not more than 45º to the vertical.

3.20.12 Openings in flues

The flue should have no intermediate openings. However it is acceptable to provide a draught stabiliser or draft diverter on the chimney provided it is in the same room or space as the appliance being served. An explosion door may also be provided.

3.20.13 Access to flues

Access should be provided for inspection and cleaning of the flue and the appliance and therefore an opening that is fitted with a non-combustible, rigid, gas-tight cover would be acceptable.

Adequate provision for inspecting flues that are positioned within a void, for example a service duct or above a suspended ceiling, should be provided. Such provisions will allow essential safety checks to be made by engineers when a combustion appliance is worked on, both during initial commissioning and any subsequent servicing.  

Access hatches should be 300mm x 300mm or larger where necessary to allow sufficient access to the void to look along the length of the flue. The number and position of access hatches should allow the entire length of the concealed flue to be inspected with at least one hatch located within 1.5m of any joint in the flue system.  

Access hatches are intended for inspection purposes only, it is not intended that they allow full physical access to the flue system.

3.20.14 Location of metal chimneys

To minimise the possibility of condensation in a metal chimney, it should not be fixed externally to a building, but should be routed inside the building. However a metal chimney may be fixed externally if it is insulated and constructed of a material that can be used externally, such as stainless steel or, in the case of gas, aluminium, so long as they conform to the specifications of the National Annex to BS EN 1856-1: 2003.

3.20.15 Terminal discharges at low level

Combustion gasses at the point of discharge can be at a high temperature. Therefore flues discharging at low level where they may be within reach of people should be protected with a terminal guard.

A flue terminal should be protected with a guard if a person could come into contact with it or if it could be damaged. If the flue outlet is in a vulnerable position, such as where the flue discharges within reach of the ground, or a balcony, veranda or window, it should be designed to prevent the entry of matter that could obstruct the flow of gases.

3.20.16 Terminal discharge from condensing boilers

The condensate plume from a condensing boiler can cause damage to external surfaces of a building if the terminal location is not carefully considered. The manufacturer’s instructions should be followed.

3.20.17 Solid fuel appliance flue outlets

The outlet from a flue should be located externally at a safe distance from any opening, obstruction or flammable or vulnerable materials. The outlets should be located in accordance with the following diagram:

Figure 3.52. Solid fuel - flue outlets

Solid fuel - flue outlets

Table 3.15. Minimum dimension to flue outlets

Location Minimum dimension to flue outlets
A 2300mm horizontally clear of the weather skin.
B 1000mm provided A is satisfied; or 600mm where above the ridge. However, where the roof is thatch or shingles, the dimensions should be as diagram 2 to clause 3.20.17.
C 1000mm above the top of any flat roof; and 1000mm above any openable rooflight, dormer or ventilator, etc. within 2300mm measured horizontally.
D/E where D is not more than 2300mm, E must be at least 600mm.

Additional information:

  1. Horizontal dimensions are to the surface surrounding the flue.

  2. Vertical dimensions are to the top of the chimney terminal.

Flue terminals in close proximity to roof coverings that are easily ignitable, such as thatch or shingles, should be located outside Zones A and B in the following diagram:

Figure 3.53. Flue terminals

Flue terminals

Table 3.16. Location of flue terminals relative to easily ignitable roof coverings

Location Location of flue terminals relative to easily ignitable roof coverings
Zone A At least 1800mm vertically above the weather skin; and at least 600mm above the ridge.
Zone B At least 1800mm vertically above the weather skin; and at least 2300mm horizontally from the weather skin.

3.20.18 Oil-firing appliance flue outlets

The outlet from a flue should be located externally at a safe distance from any opening, obstruction or combustible material. The outlets should be located in accordance with the following diagram:

Figure 3.54. Oil-firing - flue outlets

Oil-firing - flue outlets

Table 3.17. Flue terminal positions for oil-firing appliances

Location Minimum distance to terminal (mm)
pressure jet vaporising
A. Directly below an opening, air brick, opening window etc 600 not allowed
B. Horizontally to an opening, air brick, opening window etc 600 not allowed
C. Below a gutter, eaves or balcony with protection 75 not allowed
D. Below a gutter, eaves or balcony without protection 600 not allowed
E. From vertical sanitary pipework 300 not allowed
F. From an internal or external corner 300 not allowed
G. Above ground or balcony level 300 not allowed
H. From a surface or boundary facing the terminal 600 [6] not allowed
J. From a terminal facing the terminal 1200 not allowed
K. Vertically from a terminal on the same wall 1500 not allowed
L. Horizontally from a terminal on the same wall 750 not allowed
M. Above the highest point of an intersection with the roof 600 [1] 1000 [7]
N. From a vertical structure to the side of the terminal 750 [1] 2300
O. Above a vertical structure not more than 750mm from the side of the terminal 600 [1] 1000 [7]
P. From a ridge terminal to a vertical structure on the roof 1500 not allowed

Additional information:

  1. Appliances burning Class D oil should discharge the flue gases at least 2m above ground level.

  2. Terminating positions M, N, and O for vertical balanced flues should be in accordance with manufacturer’s instructions.

  3. Vertical structure in N, O and P includes tank or lift rooms, parapets, dormers etc.

  4. Terminating positions A to L should only be used for appliances that have been approved for low level flue discharge when tested in accordance with BS EN 303-1, OFS A100 or OFS A101.

  5. Terminating positions should be at least 1800mm from an oil storage tank unless a wall with a non-combustible construction type 7, short duration (see table to 2.B.1) and more than 300mm higher and wider each side than the tank is provided between the tank and the terminating position.

  6. Where a flue terminates not more than 600mm below a projection and the projection is plastic or has a combustible finish, then a heat shield of at least 750mm wide should be fitted.

  7. The distance from an appliance terminal installed at right angles to a boundary may be reduced to 300mm in accordance with diagram 2 to clause 3.20.16.

  8. Where a terminal is used with a vaporising burner, a horizontal distance of at least 2300mm should be provided between the terminal and the roof line.

  9. Notwithstanding the dimensions above, a terminal should be at least 300mm from combustible material.

Figure 3.55. Separation between a boundary and terminal at right angles

Separation between a boundary and terminal at right angles

3.20.19 Gas-fired appliance flue outlets

The outlet from a flue should be located externally at a safe distance from any opening, obstruction or combustible material. The outlets should be located in accordance with the following diagram:

Figure 3.56. Gas-fired - flue outlets

Gas-fired - flue outlets

Table 3.18. Flue terminal positions for gas-fired appliances

Location Minimum distance to terminal in mm
Balanced flue, room-sealed appliance Open flue
natural draught fanned draught natural draught fanned draught
A. Directly below an opening, air brick, opening window, etc.

(0-7kW) 300

(>7-14kW) 600

(>14-32kW) 1500

(>32-70 kW) 2000

300 n/all 300
B. Above an opening, air brick, opening window, etc.

(0-32kW) 300

(>32-70kW) 600

300 n/all 300
C. Horizontally to an opening, air brick, opening window, etc.

(0-7kW) 300

(>7-14kW) 400

(>14-70kW) 600

300 n/all 300
D. Below a gutter, or sanitary pipework 300[2] 75[1] n/all 75[1]
E. Below the eaves 300[2] 200 n/all 200
F. Below a balcony or carport roof 600 200 n/all 200
G. Above ground, roof or balcony level 300 300 n/all 300
H. From vertical drain/soil pipework 300 150[3] n/all 150
J. From an internal or external corner 600 300 n/all 200
K. From a surface or boundary facing the terminal [4] 600 600[5] n/app 600
L. Vertically from terminal on same wall 1500 1500 n/app 1500
M. Horizontally from terminal on same wall 300 300 n/app 300
N. From a terminal facing the terminal 600 1200[6] n/app 1200
O. From an opening in a carport (e.g. door, window) into the building 1200 1200 n/app 1200
R. From a vertical structure on the roof [7] n/app n/app [note 8] n/app
S. Above an intersection with the roof n/app [note 9] [note 10] 150

Additional information:

  1. Notwithstanding the dimensions in the table, a terminal serving a natural draught and fanned draught appliance of more than 3kW heat input, should be at least 300mm and 150mm respectively from combustible material.

  2. Where a natural draught flue terminates not more than 1m below a plastic projection or not more than 500mm below a projection with a painted surface, then a heat shield at least 1m long should be fitted.

  3. This dimension may be reduced to 75mm for appliances of up to 5kW heat input.

  4. The products of combustion should be directed away from discharging across a boundary.

  5. The distance from a fanned draught appliance terminal installed at right angles to a boundary may be reduced to 300mm in accordance with diagram 2 to clause 3.20.17.

  6. The distance of a fanned flue terminal located directly opposite an opening in a building should be at least 2m.

  7. Vertical structure includes a chimney-stack, dormer window, tank room, lift motor room or parapet.

  8. 1500mm if measured to a roof terminal, otherwise as Table 2 in BS 5440-1: 2000.

  9. To manufacturer’s instructions.

  10. As Table 2 in BS 5440-1: 2000.

  11. n/all = not allowed. n/app = not applicable.

Figure 3.57. Separation between a boundary and terminal at right angles

Separation between a boundary and terminal at right angles

3.20.20 Carbon monoxide detection

Carbon monoxide (CO) is a colourless, odourless, and tasteless gas. Low levels of CO gas can be present in the atmosphere, however, it is highly toxic and dangerous to humans and animals in higher quantities. The gas is produced in high levels from appliances where incomplete combustion of a carbon based fuel occurs. Incomplete combustion could occur in appliance installations that are defective, lack proper maintenance or have inadequate provision for combustion air.  

In order to alert sleeping occupants to the presence of levels of carbon monoxide which may be harmful to people, a detection/alarm system should be installed in all non-domestic residential buildings where a new or replacement fixed combustion appliance is installed.  

Carbon monoxide detector/alarm systems installed within non-domestic buildings should be suitable for use in a commercial environment and should be permanently installed. They may be self contained detector and alarm units powered by a battery designed to operate for the working life of the detector or they may be hard wired mains operated, either with a built in sounder or connected to a central control panel. The detector should incorporate a warning device to alert the users when the working life of the detector is due to expire or, if mains operated, fitted with a sensor failure warning device.

Where carbon monoxide detectors are within the scope of either or both:

  • European Directive 2006/95/EC – Low Voltage Directive, and/or

  • European Directive 1999/5/EC – Radio and Telecommunication Terminal Equipment Directive

they should be constructed to fully comply with all applicable safety aspects of the Directive(s).    

A carbon monoxide detection system to alert occupants to the presence of carbon monoxide should consist of:

  • 1 carbon monoxide detector in every space containing a combustion appliance (excluding an appliance used solely for cooking), and

  • 1 carbon monoxide detector to provide early warning to high risk accommodation, for example a bedroom, where a flue passes through these rooms.

Unless otherwise indicated by the manufacturer, carbon monoxide detectors should be either:

  • ceiling mounted and positioned at least 300mm from any wall, or

  • wall mounted and positioned at least 150mm below the ceiling and higher than any door or window in the room.

Carbon monoxide detectors in the space containing a fixed combustion appliance should be sited between 1m and 3m from the appliance.  

Note: where the combustion appliance is located in a small space it may not be possible to locate the detector within that space. In such circumstances the detector may be located at the appropriate distance outwith the space.

A carbon monoxide detector should not be sited:

  • in an enclosed space (for example in a cupboard or behind a curtain

  • where it can be obstructed (for example by furniture)

  • directly above a sink

  • next to a door or window

  • next to an extract fan

  • next to an air vent or similar ventilation opening

  • in an area where the temperature may drop below -10°C or exceed 40°C, unless it is designed to do so

  • where dirt and dust may block the sensor

  • in a damp or humid location, or

  • in the immediate vicinity of a  cooking appliance.

Carbon monoxide detectors that are located in areas that staff will not normally frequent, for example, those located within boiler rooms, should be linked to a visual or audible alarm or control panel sited at a staffed location, such as a reception desk.  

In smaller non-domestic premises, for example guest houses, the guidance provided within clause 3.20.20 of the Domestic Technical Handbook may be followed.  

The provision of a carbon monoxide detection system should not be regarded as a substitute for the correct installation and regular servicing of a combustion appliance.

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